China factory High Quality Pinion/Spur Gear for Rotary Kiln/Dryer/Ball Mill/Rod Mill/Grinding Mill with Great quality

Product Description

 Pinion Equipment/ Forging Pinion/ Spare areas

 

CITICHL Pinion Equipment invested in significant sources and attained a lot of improvements with pinions. The right blend of material, hardness and ending among pinion and equipment is vital for a extended life span of the installed equipment. We design and style and manufacture pinions to match every clients need to have, no make a difference how distinctive the predicament might be.
 

Casting & forging capability
CITICHL is the casting & forging heart in central-south China, possessing 50t electrical arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so on. We can pour 350t liquid steel 1 time and yields a lot more than 200,000t of  substantial good quality liquid steel and can make the high good quality metal of a lot more than 260 metal grades this kind of as carbon metal, structural alloy steel and the structural metal, refractory steel and stainless steel of particular need. The optimum weight of casting, grey casting, graphite solid iron and non-ferrous casting is 200t, 30t, 20t and 205t separately. 
 
The company is the forging heart in central-south China. It is extremely effective in forging. The solitary totally free forging is 100t(max weight). We can roll rings of diverse sections of carbon steel, alloy steel, high temperature alloy and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. The optimum diameter is 5.5m and single piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, water push and Uncooked two hundred/160-5000/750 big-dimensions ring mill of large precision in Asia made in WAGNER, Germany.

 
Our pinion gears Attributes

Pinion design and style: bored sound on shaft / integral self aligned spur, helical or double helical

cast alloyed metal

Spur, helical or double helical

Three different designs:Fabricated steel – forged ring – rolled plate

Specifications/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN

Pinion equipment chopping equipment
Φ16m CNC hobbing Machine
Φ12m Equipment slicing equipment (Switzerland)
Φ10m hobbing device (Germany)
Φ4m CNC high pace hobbing machine (Germany)
Φ1.6m Horizontal CNC hobbing equipment (Germany)
Φ5m CNC profile equipment grinding device (Germany)
Φ2.8m CNC Profile gear grinding device (Germany)
Φ1.25m CNC Profile gear grinding device (Germany)
Φ1m CNC Profile equipment grinding device (Germany)

 

 

Specifications of Equipment :

No. Item Description  
1 Diameter ≤15m  
two Module ≤45  
three Materials Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel  
4 Structure From Integrated, Half to Half, Four Pieces and More Pieces  
 
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering  
 
6 Tooth Form Annular Gear, Outer Gear Ring  
7 Standard ISO, EN, DIN, AISI, ASTM, JIS, IS, GB  

Inspection and Test Outline of Girth Gear:

No. Product Inspection Area Acceptance Criteria Inspection Stage Certificates
1 Chemical 
Composition
Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition 
Report
two Mechanical
 Properties
Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties 
Report
three Heat 
Remedy
Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat 
Therapy
4 Hardness 
Test
Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish 
Machining
5 Dimension 
Inspection
Whole Body Drawing After Semi Finish
 
 Machining
Dimension Inspection 
Report
Finish Machining
six Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear 
Hobbing
MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish 
Machining
8 PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
nine Mark Inspection Whole Body Manufacturing Standard Final Inspection Images
ten Appearance 
Inspection
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
eleven Anti-rust 
Inspection
Whole Body Agreed Anti-rust Agent Before Packing Pictures 
twelve Packing 
Inspection
Whole Body Agreed Packing Form During Packing Pictures

Facilities For Manufacturing Gear ring:

No. Product Description
1 Smelting & Casting Capability  
40t ,50t, 80t Series AC Electric Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
2 Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
3 Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-position Quenching Lathe of Pinion Shaft
4 Machining Capability 1. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Single-column Vertical Lathe
six.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
two. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
three. Imported High-precision Gear Grinding Machines
.8m~3.5m CNC Molding Gear Grinding Machines
4. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

FAQ
Q: How about the good quality of your products?
A: Our equipment are made strictly in accordance to countrywide and global expectations, and we just take a check on every single equipment ahead of delivery.
 
 
Q: How about the value?
A: We are manufactory, and we can give you reduce cost than individuals trade companies. In addition to, clients from Made in China can get a discount.
 
Q: Do you give right after-sale support?
A: Sure. The guarantee period of our machines is 1 yr, and we have a expert right after-sale group to immediately and completely resolve your difficulties.
 
Q: Do you supply gear procedure coaching?
A: Yes. We can send professional engineers to the working website for gear set up, adjustment, and procedure instruction. All of our engineers have passports.
 

 

The equipment ratio of the worm equipment established is identified by dividing the amount of tooth of the gear by the variety of threads. For that reason, one thread yields larger ratios than multithreading. All ep worm gear bushings have remaining or right thread. ep worm equipment sets are accessible in solitary, double, triple and quadruple threads.
The suggested resources for the worm are hardened steel and bronze for the worm equipment. Even so, dependent on the application, unhardened steel worms can run sufficiently and a lot more economically on solid iron worm gears rated at 50%. In addition to metal and hardened steel, worms are obtainable in stainless steel, aluminum, bronze, and nylon worm gears are accessible in steel, hardened metal, stainless steel, aluminum, nylon, and non-metallic (phenolic).

China factory High Quality Pinion/Spur Gear for Rotary Kiln/Dryer/Ball Mill/Rod Mill/Grinding Mill     with Great quality