China Hot selling Machining Metal Professional Carbon Steel Straight Bevel Gear with high quality

Product Description

Machining Metal Professional Carbon Steel Straight Bevel Gear

 

Mechanical Equipment parts Bevel Gears

Bevel gears are useful when the direction of a shaft’s rotation needs to be changed. They are usually mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well.The teeth on bevel gears can be straight, spiral or hypoid. Straight bevel gear teeth actually have the same problem as straight spur gear teeth — as each tooth engages, it impacts the corresponding tooth all at once

High quality gear supplier

1.precise manufacturing processes and strict quality control, our factory can create excellent quality.
2.We have standard product supply and rich experience in producing non-standard products.
3.The more you order, the cheaper the price would be. 
4.we are honored to offer you samples for approval.
5.manufactures all series of spur gears, helical gears, bevel gears, gear racks, and some other similar transmission parts. All the products are designed according to international standard, in accordance with ANSI and ISO standards. 

Tolerance

0.003mm-0.01mm

Surface finish

Based on customer requirements, we can do Plating(Zinc plated, Nickel plated, Chrome plated,etc), polishing(precision can reach +/-0.005mm), knurling, anodizing, Black Oxide, heat treatment, sandblasting, powder coating, etc.

Precision processing

turning, milling, drilling, grinding, wire-EDM cutting etc

 

Material range

Metal: Stainless Steel, Brass,Copper, Brozone, Aluminum, Steel, Carbon Steel etc.

Plastic : PU, PVC, POM, PMMA, Nylon ,HDPE etc.

 

 

QC(inspection everywhere)

 

– Technicians self-check in production

– Engineer spot check in production.

– QC inspect after products finished

– International sales who were trained the technical know-how spot check before shipping to ensure the quality.

MOQ

1-100pcs

Payment

30% in advance, 70% before shipment

Industry application

Appliance/ Automotive/ Agricultural

Electronics/ Industrial/ Marine

Mining/ Hydraulics/ Valves

Oil and Gas/ Electrical/ Construction

 

Model Gear ratio  Module No. of teeth Diraction of spiral Shape Bore Hub dia. Pitch dia. Outside Dia. Mounting distance Total lemgth crown to back length 
AH7 B C D E F G
TBGG2-3571R 1.5 m2 30 R B4 12 35 60 61.06 40 26.60 21.20
TBGG2-2030L 20 L B3 10 30 40 43.55 45 24.91 16.18
TBGG2.5-3571R m2.5 30 R B4 15 45 75 77.09 50 33.86 26.56
TBGG2.5-2030L 20 L B3 12 40 50 54.43 55 30.88 18.98
TBGG3-3571R m3 30 R B4 16 50 90 92.21 50 35.34 26.66
TBGG3-2030L 20 L B3 16 40 60 65.58 70 40.17 26.86
TBGG4-3571R m4 30 R B4 20 70 120 122.85 75 47.48 37.14
TBGG4-2030L 20 L B3 20 60 80 87.34 90 48.17 32.45
TBGG2-4571R 2 m2 40 R B4 12 40 80 80.99 40 32.26 25.99
TBGG2-2040L 20 L B3 12 32 40 40.10 60 34.04 21.02
TBGG2.5-4571R m2.5 40 R B4 15 50 100 101.27 55 39.65 31.27
TBGG2.5-2040L 20 L B3 12 40 50 55.21 75 43.61 26.30
TBGG3-4571R m3 40 R B4 20 60 120 121.48 65 45.76 36.48
TBGG3-2040L 20 L B3 16 50 60 66.06 90 50.63 31.52
TBGG4-4571R m4 40 R B4 20 70 160 162.07 80 53.69 42.07
TBGG4-2040L 20 L B3 20 60 80 88.55 120 66.24 42.12
TBGG2-4515R 3 m2 45 R B4 12 40 90 96.67 40 30.29 26.01
TBGG2-1545L 15 L B3 10 24 30 34.78 60 29.66 15.80
TBGG2.5-4515R m2.5 45 R B4 15 50 112.7 113.32 50 28.25 32.47
TBGG2.5-1545L 15 L B3 12 30 37.5 43.36 75 38.27 19.73
TBGG3-4515R m3 45 R B4 20 60 135 135.99 55 40.59 33.98
TBGG3-1545L 15 L B3 15 38 45 52.08 90 44.98 23.68

HangZhou HUANBALL Professional custom and design precision machined parts. We provide custom complete turnkey precision machining solutions to thousands of customers in diverse markets throughout the world, including medical, automotive, marine, aerospace, defense, precision instrument, home appliance, electronics, machinery, oil & gas, sensors and more. 

We offer customized precision machining service and solutions that help customers meet strict operational demands.Serving a CHINAMFG customer base, we do this with:
    1*Over 100 full time engineers & workers on staff to optimize efficiency and cost saving
    2*Extensive testing to get the sample and mass production right the first time
    3*Comprehensive in-house capabilities to meet all customer needs
    4*Over 30,000 square CHINAMFG of manufacturing plant
    5*Expert design and development for all custom precision machining parts
    6*To better control the quality of the customized parts, we’ve invested substantially in equipment, facilities, and training. Our investments enable us to deliver every order according to specification – on time and on budget.

====================================  FAQ ======================================

1) Q: I haven’t done business with you before, how can i trust your company? 
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.

2) Q: How is quality ensured?
A:  All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.

3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed. 

4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.

5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Printing Machine,Cooling Tower,Power Plant
Hardness: Hardened Tooth Surface
Gear Position: Bevel Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Bevel Gear
Material: Stainless Steel, Brass,Copper, Brozone, Aluminum,
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

bevel gear

What is the lifespan of a typical bevel gear?

The lifespan of a typical bevel gear can vary depending on several factors, including the quality of the gear, the operating conditions, maintenance practices, and the specific application. Here’s a detailed explanation:

Bevel gears, like any mechanical component, have a finite lifespan. The lifespan of a bevel gear is influenced by the following factors:

  • Quality of the Gear: The quality of the gear itself is a significant factor in determining its lifespan. Bevel gears manufactured using high-quality materials and precise manufacturing processes tend to have longer lifespans. Gears made from durable materials and manufactured with tight tolerances and accurate tooth profiles are more resistant to wear and fatigue, resulting in extended lifespans.
  • Operating Conditions: The operating conditions under which the bevel gear operates greatly affect its lifespan. Factors such as torque levels, rotational speed, temperature, and shock loads can impact the wear and fatigue characteristics of the gear. Gears subjected to high torque, high-speed rotation, excessive heat, or frequent heavy loads may experience accelerated wear and reduced lifespan compared to gears operating under milder conditions.
  • Maintenance Practices: Proper maintenance practices can significantly extend the lifespan of a bevel gear. Regular inspection, lubrication, and preventive maintenance help identify and address potential issues before they escalate. Adequate lubrication, cleanliness, and alignment contribute to reducing wear, minimizing the risk of damage, and prolonging the gear’s lifespan. Neglecting maintenance or improper maintenance practices can lead to premature wear, failure, and reduced lifespan.
  • Application Specifics: The specific application in which the bevel gear is used plays a vital role in determining its lifespan. Different applications impose varying loads, speeds, and operating conditions on the gear. Gears used in heavy-duty industrial applications, such as mining or heavy machinery, may experience more significant wear and have shorter lifespans compared to gears used in lighter-duty applications.
  • Load Distribution: Proper load distribution among the gear teeth is critical for ensuring longevity. Evenly distributed loads help prevent localized wear and ensure that no individual teeth are subjected to excessive stress. Factors such as gear design, tooth profile, and accurate alignment influence load distribution and can impact the gear’s lifespan.

Due to the complex interplay of these factors, it is challenging to provide a specific lifespan for a typical bevel gear. However, with proper design, high-quality manufacturing, suitable operating conditions, regular maintenance, and appropriate load distribution, bevel gears can have a lifespan ranging from several thousand to tens of thousands of operating hours.

It is important to note that monitoring the gear’s condition, including wear patterns, tooth damage, and any signs of failure, is crucial for ensuring safe and reliable operation. When signs of wear or damage become significant or when the gear no longer meets the required performance criteria, replacement or refurbishment should be considered to maintain the overall system’s integrity and performance.

bevel gear

What are the environmental considerations when using bevel gears?

When using bevel gears, there are several environmental considerations to keep in mind. These considerations encompass aspects such as material selection, lubrication, noise generation, and waste management. Here’s a detailed explanation:

1. Material Selection: The choice of materials for bevel gears can have environmental implications. Opting for environmentally friendly materials, such as recyclable or biodegradable materials, can help reduce the environmental impact. Additionally, selecting materials with low toxicity or hazardous properties contributes to safer handling and disposal practices.

2. Lubrication: Proper lubrication is essential for the efficient operation of bevel gears. However, the choice and use of lubricants can have environmental consequences. It is advisable to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants, to minimize the risk of contamination in case of leaks or spills. Additionally, implementing effective lubricant management practices, such as proper containment and recycling, helps reduce environmental pollution.

3. Noise Generation: Bevel gears can generate noise during operation, which can have environmental implications, especially in noise-sensitive areas or workplaces. Excessive noise can contribute to noise pollution and affect the well-being of individuals in the vicinity. Implementing noise reduction measures, such as using noise-dampening materials, optimizing gear design for quieter operation, and implementing proper maintenance practices, can help minimize noise pollution.

4. Energy Efficiency: Bevel gears are part of power transmission systems that consume energy. Considering energy efficiency in gear system design and operation can contribute to reduced energy consumption and lower environmental impact. This can be achieved by optimizing gear designs for higher efficiency, reducing friction losses through proper lubrication and surface treatments, and implementing efficient power transmission systems.

5. Waste Management: The manufacturing and maintenance processes involving bevel gears can generate waste materials, such as metal shavings, lubricant residues, or worn-out gears. Proper waste management practices, including recycling and disposal, are crucial to minimize the environmental impact. Recycling materials whenever possible and ensuring the proper disposal of hazardous or toxic waste materials are important considerations in reducing environmental pollution.

6. Life Cycle Assessment: Conducting a life cycle assessment (LCA) of bevel gears can provide a comprehensive understanding of their environmental impact. LCA takes into account the environmental implications associated with the entire life cycle of the gears, including raw material extraction, manufacturing, use, and end-of-life disposal. This assessment helps identify areas for improvement and guides decision-making towards more sustainable practices.

By considering these environmental factors, manufacturers, engineers, and users of bevel gears can make conscious choices to minimize the environmental impact associated with their production, operation, and disposal. Implementing sustainable practices and adhering to environmental regulations and standards contribute to a greener and more sustainable use of bevel gears.

bevel gear

What are the benefits of using a bevel gear mechanism?

Using a bevel gear mechanism offers several benefits in various applications. Here’s a detailed explanation of the advantages of using a bevel gear mechanism:

  • Change in Direction: Bevel gears are designed to transmit rotational motion between intersecting or non-parallel shafts. They enable a change in direction of motion, allowing the rotary power to be transmitted efficiently at different angles, such as 90 degrees or more. This capability is particularly useful in applications where space constraints or specific mechanical arrangements require a change in direction.
  • Speed Reduction or Increase: Bevel gears can be used to achieve speed reduction or increase between the input and output shafts. By selecting bevel gears with different tooth counts, the rotational speed can be adjusted according to the desired output requirements. This feature is beneficial in applications where different speeds are needed for specific operations or to match the requirements of the driven equipment.
  • Compact Design: Bevel gears offer a compact design that allows for efficient power transmission in applications with limited space. The intersecting shafts and compact arrangement of the gear teeth enable the transmission of torque and motion in a more confined area compared to other types of gear mechanisms.
  • High Torque Transmission: Bevel gears are capable of transmitting high torque loads. The meshing of the gear teeth provides a strong and reliable connection, allowing for the efficient transfer of power even in heavy-duty applications. This makes bevel gears suitable for applications that require the transmission of substantial torque, such as in automotive differentials, industrial machinery, and mining equipment.
  • Versatility: Bevel gears are versatile and can be designed to accommodate various operating conditions and requirements. They can be manufactured with different tooth profiles, such as straight-cut, spiral, or zerol, to optimize performance based on factors like noise reduction, load capacity, and efficiency. Additionally, bevel gears can be made from different materials, allowing them to withstand different environmental conditions and requirements.
  • Smooth and Quiet Operation: The tooth geometry of spiral bevel gears provides smoother and quieter operation compared to straight-cut gears. The gradual engagement of the curved teeth reduces noise, vibration, and shock during gear meshing, resulting in quieter operation and improved overall system performance. This makes bevel gears suitable for applications where noise reduction is a critical consideration.
  • Wide Range of Applications: Bevel gears find applications in various industries and systems where changes in direction, speed, and torque transmission are required. They are used in automotive differentials, marine propulsion systems, industrial machinery, robotics, aerospace systems, and more. The versatility and adaptability of bevel gears make them suitable for a wide range of applications across different sectors.

In summary, using a bevel gear mechanism provides benefits such as change in direction, speed adjustment, compact design, high torque transmission, versatility, smooth and quiet operation, and suitability for a wide range of applications. These advantages make bevel gears a preferred choice in numerous industries and systems that require efficient and reliable power transmission.

China Hot selling Machining Metal Professional Carbon Steel Straight Bevel Gear with high qualityChina Hot selling Machining Metal Professional Carbon Steel Straight Bevel Gear with high quality
editor by Dream 2024-05-15